Recently, our company successfully completed the installation and commissioning of a 4×4 egg tray manufacturing machine in a customer’s factory in India. This project not only demonstrates the high performance and stability of our equipment, but also fully reflects our professional installation team, quality after-sales service and comprehensive solution capabilities.
After the egg tray production line is put into operation, it will provide the local market with high-quality and environmentally friendly pulp egg trays, helping customers to reduce production costs and improve product competitiveness.
Installation Project Details
Equipment parameters and production capacity
- Equipment Model: 4×4 egg tray manufacturing machine
- Number of molds: 4 rows x 4 molds (total 16 molds)
- Production capacity: 2200-2500 egg trays per hour
- Raw material: waste paper, cardboard, old newspaper, corrugated paper and other recyclable pulp.
- Drying method: Metal multi-layer drying line with natural gas, diesel or biomass fuel.
- Automation: PLC intelligent control system, fully automatic production
On-site Installation and Commissioning
Immediately after the equipment arrives at the customer’s factory in India, we send a team of experienced engineers to the site for installation guidance. From equipment unloading, foundation positioning, piping and electrical installation to production line commissioning, we strictly follow the standard process to ensure that the equipment can quickly enter mass production.
- The installation cycle totaled 15 days (For reference only), of which:
- Days 1-3: Equipment unloading inspection, foundation positioning and installation program confirmation
- Days 4-7: Mechanical structure assembly, electrical and piping connections
- Days 8-10: Equipment power test, test run and mold adjustment
- Days 11-13: Drying system debugging, production line linkage test
- Days 14-15: Equipment training, customer trial production, acceptance delivery
Finally, the egg tray manufacturing machine runs smoothly, the quality of the finished egg tray meets the standard, and the customer highly recognizes our equipment and service! 🎉
Why choose AGICO’s egg tray manufacturing machine?
Our company is committed to providing highly efficient, environmentally friendly, low energy consumption pulp molding equipment to help customers around the world to achieve efficient production. The reasons why our 4×4 egg tray manufacturing machine is popular among our customers include:
High efficiency and stability
High throughput: the machine can produce 4,000-5,000 egg trays per hour, which ensures high volume production.
Intelligent control: PLC automatic control system is adopted to reduce manual operation and improve production efficiency.
High-quality molds: Precision aluminum alloy molds, to ensure that the finished product has a smooth appearance and standard size.
Energy saving and environmental protection, reduce costs
Waste paper reuse: using waste paper as raw material, green and environmentally friendly, in line with the needs of sustainable development of the Indian market.
Low-energy design: adopting energy-saving motors and high-efficiency drying system, significantly reducing operating costs.
Multiple fuel options: the drying system supports natural gas, diesel, biomass fuel, etc., to adapt to different customer needs
Highly adaptable and customizable production
Can produce egg trays, fruit trays, cup trays, industrial packaging trays and other pulp molded products.
Provide mold customization services to meet customers’ individual production needs.
According to the plant space design of different layout programs, flexible to adapt to the site environment
Comprehensive services to help customers worry-free production
Operation training: We provide equipment operation, maintenance and safety training to ensure that the customer team can operate the equipment independently.
After-sales technical support: 24/7 online technical support, remote guidance to customers to solve problems, and regular technical follow-up.
Free design service
We are well aware that each customer’s factory layout and production needs are different. Therefore, we provide free design services to ensure that your production line layout is reasonable, energy consumption is optimal, and operation is convenient.
1. Free 3D modeling, preview the production line layout in advance.
Before the equipment is produced, we will make a 3D model according to the customer’s factory size to simulate the equipment placement and production process.
Through 3D design, customers can intuitively view the production line layout in advance to avoid time and cost waste caused by later installation adjustments.
2. Capacity optimization design to improve production efficiency
Calculate hourly production capacity and recommend the optimal equipment configuration.
Plan the entire process of raw material transportation, egg tray forming, drying, and packaging to improve the level of automation.
Estimate energy consumption and provide energy-saving and cost-reduction solutions.
3. Equipment installation guidance to reduce installation difficulty
Provide detailed equipment installation drawings and technical manuals to facilitate customers to understand the installation steps.
Remote video guidance, the engineer team answers installation questions at any time.
On-site installation and commissioning to ensure smooth production of equipment.
FAQ | Frequently Asked Questions
Which customers are suitable for the 4×4 egg tray machine?
Suitable for medium and large egg tray production companies, especially those who want to increase production capacity and realize automated production.
How many people are needed to operate the production line?
Due to the high degree of automation of the equipment, only 3-4 people are required to operate the entire production line, greatly reducing labor costs.
What fuels can the equipment use?
The equipment supports multiple fuels such as natural gas, diesel, biomass pellets, etc. Customers can choose the most suitable solution according to local energy supply conditions.
How long is the transportation and installation cycle?
Production cycle: 30-45 days
Transportation time: depends on the destination (India usually takes 20-30 days)
Installation cycle: 10-15 days
How long is the service life of the equipment?
The equipment is made of high-strength wear-resistant materials. Under normal use, the service life can reach 10+ years.
Specifications of 4-side egg tray making machine
| Models | Output (pieces/hour) | Power (kw) | Mould Quantity |
|---|---|---|---|
| DT 3×4 | 1800-2300 | 3 | 12 |
| DT 4×4 | 2200-2500 | 3 | 16 |
